Basket washer.
As many cleaning steps as
necessary, as compressed as possible
Aqueous basket washers treat serial parts in high quantities or individual single parts with highest cleanliness requirements by multiple layer changes. In the modular, multi-stage system, all common cleaning processes such as ultrasonic, pressure flooding, high-pressure water, spray and immersion cleaning can be combined. In one or more chambers, the processes run sequentially but in a freely programmable manner. Various drying technologies, including vacuum drying, ensure that components are completely dry.
Basket washers can optimally treat especially geometrically complex components by multiple position changes in the immersion or spraying process above and below the bath level. For this purpose, the component is set in rotation inside the chamber.
Your advantages#.
At a glance
- Multiple change of position of the cleaning material
- High material throughput with highest purity requirements
- Combination of ultrasonic, pressure flooding, high water pressure, spray and immersion cleaning possible in one system
- Seamless integration into existing processes through optional automated loading and unloading
- Compressed design, a perfect fit for your production
- Carryover minimization and bath service life extension through media separation
- High economic efficiency due to low running costs and long service life
- Sustainable and cost-optimized through customized media preparation
Ecological and economical in all dimensions
- Sustainable and cost-optimized through individual media preparation
- Ecological water purification plant with low recycling costs - no use of solvents
- Reduced water consumption due to cascaded cleaning tanks
- Minimum carryover due to zone separation
- Sound and heat insulation
- Automatic dosing of the baths and monitoring of the process parameters
- Energy recirculation via heat exchanger systems
Individual is standard for us#.
The basket washer construction kit
Basket washers are based on our flexible and freely scalable modular system, consisting of a large number of well-engineered components and assemblies.
Together with you, we configure and scale an individual cleaning solution, precisely tailored to the respective application.
All in One
A wide variety of processes in a very confined space. In the basket washer, the different processes are applied in one chamber. Furthermore, several process steps are possible one after the other. In this way, spraying or ultrasonic, immersion or pressure flooding processes can be implemented in one chamber. By integrating different media tanks, several processes can be applied one after the other, e.g. cleaning and multiple rinsing. For drying, processes such as circulating air or vacuum drying are used, also in this chamber. During all processes, the position of the component can be changed to reliably reach all areas. This space-saving design, coupled with a high degree of flexibility in the selection of various handling systems for loading and unloading, are ideal prerequisites for optimum component cleaning in step with your production.
Performance data that convinces
Shortest cycle times with highest residual dirt requirements are everyday life for our basket washers. Challenge us!
Quality that convinces#.
The frame and housing of our industrial parts cleaning systems are assembled by our experienced experts from high-quality stainless steel components – For maximum durability and highest availability with low maintenance. Quality “Made in Germany”.
Cleaning System#.
By changing the position several times to the cleaning target
Procedure#.
The correct cleaning procedure - adapted to your workpiece
In the basket washers, we can flexibly combine all common cleaning processes in multi-stage process steps – For the optimum cleanliness of your component
High pressure cleaning
Did you know that stubborn component contamination or workpiece coatings can be removed using the high-pressure water process – without the addition of any chemical additives? PURIMA cleaning systems with high water pressure are not only powerful, but also environmentally friendly. With pressures of up to 4000 bar, the cleaning material is treated powerfully and in a focused manner or over a wide area on the desired contours or surfaces, completely without chemical additives. Our large-area cleaning with patented special tools and integrated suction technology opens up a wide range of application possibilities. Depending on the requirements, our high-pressure technology is used both for cleaning individual parts and in our continuous flow systems. From decontamination to deburring and decoating, many applications are possible: paints, resins, release agents, ceramic coatings and radioactivity are professionally removed using high-pressure technology
Spray cleaning
Adhering oils and greases from production processes or incrustations and dried production residues on components are typical requirements for the spray cleaning process step. The aqueous cleaning medium is sprayed at low pressure specifically onto the surface to be cleaned by means of a nozzle. This can be done from all directions. The impurities are either directly detached by the mechanical energy and flushed away or softened to be completely removed in the following cleaning step. Either the component or the nozzle is set in motion to ensure uniform impingement. If particularly high purity requirements have to be met, the spray process is suitable as the final fine cleaning stage in industrial cleaning plants. Any remaining particles are thus removed 100 percent from the surface. removed from the surface.
Immersion cleaning
The cleaning of components in an immersion bath is one of the classic applications in the field of industrial parts cleaning. For immersion cleaning, the items to be cleaned are immersed in an aqueous alkaline or acidic cleaning solution and treated there for a defined time. Here, too, the dissolution of contamination can be improved by component movement: rotation or oscillation in the baths ensures uniform distribution of the cleaning medium. The efficiency of immersion degreasing can also be increased by raising the basin temperature. The time factor also depends on the degree of soiling of the components to be cleaned. The process is simple, economical and gentle on sensitive surfaces. Immersion cleaning is usually combined with the mechanical support of ultrasound and pressure flooding in our plants.
Ultrasonic cleaning
Cleaning with the right vibration: In ultrasonic cleaning, components are subjected to vibrations between 20 and 130 kHz. These are generated in oscillating elements on the sides of the pool or on the bottom of the pool. The effect of ultrasound in the liquid is high tensile and compressive forces, which create vacuum bubbles. The subsequent implosion of the vacuum bubbles produces a very high mechanical effect on the component surface. Due to uniform propagation of the sound in the cleaning medium, full accessibility of the component surface and thus excellent cleaning is ensured. Dirt particles adhering to the surface are detached in this way without attacking or abrading the material itself. Cavitation occurs on all surfaces that are covered with liquid. Ultrasonic cleaning is optimized by rotation, oscillation and pressure flooding of the components. The ultrasonic cleaning process is ideal for reaching geometrically complex parts with narrow joints or blind holes where other cleaning methods have little or no effect. In addition, the sonic frequency can be variably adjusted, so that coarse cleaning through to fine cleaning is possible with this process.
Pressure flooding
Contamination with chips and oils can be found on workpieces directly after mechanical processing. In most cases, these must be removed before the next machining step. Pressure flooding is often combined with ultrasound in installations. Nozzles are arranged in the process basin in specific relation to the workpiece. Optimal mechanical cleaning effect can be achieved by using ultrasound and pressure flooding alternately. At the end of each cleaning process, depending on the requirements of the process and the desired results, drying and preservation can be easily integrated in our systems.
Applications#.
efficient, accurate and sustainable
Basket washers are the first choice when it comes to cleaning with the highest cleanliness requirements and the smallest footprint. Their performance data makes them suitable for a wide range of tasks in a wide variety of manufacturing sectors: Automotive industry including cleaning of electric vehicle components, aerospace, hydraulics and pneumatics, electronics, optics, coating industry, medical technology, railroad industry and many more.
Paint stripping.
Paint stripping.
Conservate.
Conservate.
Derusting.
Derusting.
Decoating.
Decoating.
Structure#.
Basic plant
- Frame: mostly stainless steel
- Basin periphery: tanks made of stainless steel or plastic - depending on medium
- Transport system
- Control system: Siemens Simatic with user-friendly Siemens touch panel is our standard, but we are also happy to use any other control system for you.
Options and additions
- Process monitoring and documentation
- Cascaded tank design (to extend media service life)
- Filter systems / oil separators
- Automatic feeding
- Various conveyor systems to choose from: Chain conveyor with component-specific workpiece carriers, wire eye link conveyor or overhead conveyor (Power & Free).
- Automatic media dosing and monitoring
- Suction technology
- Equalizing tanks for buffering the media
- Separately heated single and multi-tank systems
- Circulating air, vacuum or infrared drying
- Energy recirculation via heat exchanger systems
- Process safety, documentation & quality control: RFID/barcode systems, connection to higher-level IT systems (e.g. OPC or customer's own systems)
Individuelle Beratung#.
Wir ermitteln die für Sie passende Reinigungslösung
Reinheit ist messbar – Im hauseigenen Technikum führen unsere Prozessingenieure ausführliche Probenreinigungen mit Ihren Originalbauteilen durch. Das Ziel ist die perfekte Abstimmung der Faktoren Mechanik, Temperatur, Chemie und Zeit. Dabei ermitteln wir nicht nur die optimale Verfahrenstechnik sondern entwickeln in unserem Labor auch gleich die darauf perfekt abgestimmten Reinigungschemikalien. Unsere Reiniger erfüllen nicht nur höchste Anforderungen an Reinigungswirkung und Umweltverträglichkeit – auch die Wirtschaftlichkeit ist eine wichtige Voraussetzung. Unsere jahrzehntelange Erfahrung wächst mit jedem umgesetzten Projekt.
Together towards
your solution.
Get in touch now.
Every project begins with an idea or a client request. The best solutions emerge in a joint dialogue with our clients from all over the world. Contact us and take the first step towards your customised system solution in the field of industrial parts cleaning or the capture of harmful substances. We’re looking forward to hearing from you!