Rinsing and testing equipment.
Everything comes together here
Flushing and testing systems are used in the industrial cleaning of geometrically complex piping systems such as fluid, air conditioning and servo components with the highest cleanliness requirements. This system technology enables the combination of a wide variety of process steps through customer-specific component adapters. In this way, complex types of pipes and lines made of different materials or different material joints, inside and outside can be treated. The flexible system technology with many adjustment options ensures effective cleaning and testing of a wide range of parts.
Your advantages#.
At a glance
- Highest requirements especially for interior cleanliness, through targeted and individual cleaning programs
- Combination of different purging methods (low/high pressure purging, pulsating/continuous, rectified/alternated)
- Process integration of upstream and downstream processes, e.g. a flow, leak or pressure test in one plant
- Fully automatic documentation of the process parameters to the component
- Use of multiple media for cleaning, rinsing and passivation
- Development of universal adapters or quick-change system to handle several types of pipes on one line
- Cycle time optimization through twin or multi-chamber system with alternating treatment
- Compressed design, a perfect fit for your production
- High economic efficiency due to low running costs and long service life
Ecological and economical in all dimensions
- Sustainable and cost-optimized through customized media preparation
- Ecological water purification plant with low recycling costs - no use of solvents
- Reduced water consumption due to prevention of carryover
- Compliance with all process parameters through clear delimitation of the processes among each other
- Low noise emissions due to multilayer insulation
Individual is standard for us#.
The rinsing and testing systems in a modular system
The plants are based on a flexible and freely scalable modular system consisting of a large number of well-engineered components and assemblies. Together with you, we configure and scale an individual cleaning solution, precisely tailored to the respective application.
Treatment steps as individual as your component
Single adaptation enables individual treatment of an assembly with a wide variety of processes and several media. These include, for example:
- Interior and exterior cleaning
- Rinsing with change of direction and pulsing
- Targeted pressure shocks
- Blowing out, heating up and vacuum drying
- Application of corrosion protection
- Combination of cleaning with pressure, flow and leak tests
- Monitoring and documentation of the flushing and testing parameters
Process flow optimization
Our rinsing and testing systems can be designed as twin or multi systems. The plant is divided into several working chambers. While cleaning and testing is in progress in one working chamber, assembly with new modules can already be carried out in other chambers – either manually or fully automatically. At this point, we calculate the optimum for you, taking into account, among other things, the treatment time and the effort required to change the component.
Performance data that convinces
Due to the individual adaptation, we achieve the shortest cycle times through the development of suitable quick-change systems and the direct treatment of an assembly Residual contamination in the range of < 100 µm residual particle size is everyday life for this type of system. Challenge us!
Quality that convinces#.
The frame and housing of our industrial parts cleaning systems are assembled by our experienced experts from high-quality stainless steel components – For maximum durability and highest availability with low maintenance. Quality “Made in Germany”.
Cleaning System#.
Industrial cleaning and testing system with single adaptation
Procedure#.
The correct cleaning procedure - adapted to your workpiece
In rinsing and testing systems, we can flexibly combine a variety of cleaning and testing methods in multi-stage process steps – For optimum cleanliness and testing of your component
High pressure cleaning
Did you know that stubborn component contamination or workpiece coatings can be removed using the high-pressure water process – without the addition of any chemical additives? PURIMA cleaning systems with high water pressure are not only powerful, but also environmentally friendly. With pressures of up to 4000 bar, the cleaning material is treated powerfully and in a focused manner or over a wide area on the desired contours or surfaces, completely without chemical additives. Our large-area cleaning with patented special tools and integrated suction technology opens up a wide range of application possibilities. Depending on the requirements, our high-pressure technology is used both for cleaning individual parts and in our continuous flow systems. From decontamination to deburring and decoating, many applications are possible: paints, resins, release agents, ceramic coatings and radioactivity are professionally removed using high-pressure technology
Spray cleaning
Adhering oils and greases from production processes or incrustations and dried production residues on components are typical requirements for the spray cleaning process step. The aqueous cleaning medium is sprayed at low pressure specifically onto the surface to be cleaned by means of a nozzle. This can be done from all directions. The impurities are either directly detached by the mechanical energy and flushed away or softened to be completely removed in the following cleaning step. Either the component or the nozzle is set in motion to ensure uniform impingement. If particularly high purity requirements have to be met, the spray process is suitable as the final fine cleaning stage in industrial cleaning plants. Any remaining particles are thus removed 100 percent from the surface. removed from the surface.
Immersion cleaning
The cleaning of components in an immersion bath is one of the classic applications in the field of industrial parts cleaning. For immersion cleaning, the items to be cleaned are immersed in an aqueous alkaline or acidic cleaning solution and treated there for a defined time. Here, too, the dissolution of contamination can be improved by component movement: rotation or oscillation in the baths ensures uniform distribution of the cleaning medium. The efficiency of immersion degreasing can also be increased by raising the basin temperature. The time factor also depends on the degree of soiling of the components to be cleaned. The process is simple, economical and gentle on sensitive surfaces. Immersion cleaning is usually combined with the mechanical support of ultrasound and pressure flooding in our plants.
Ultrasonic cleaning
Cleaning with the right vibration: In ultrasonic cleaning, components are subjected to vibrations between 20 and 130 kHz. These are generated in oscillating elements on the sides of the pool or on the bottom of the pool. The effect of ultrasound in the liquid is high tensile and compressive forces, which create vacuum bubbles. The subsequent implosion of the vacuum bubbles produces a very high mechanical effect on the component surface. Due to uniform propagation of the sound in the cleaning medium, full accessibility of the component surface and thus excellent cleaning is ensured. Dirt particles adhering to the surface are detached in this way without attacking or abrading the material itself. Cavitation occurs on all surfaces that are covered with liquid. Ultrasonic cleaning is optimized by rotation, oscillation and pressure flooding of the components. The ultrasonic cleaning process is ideal for reaching geometrically complex parts with narrow joints or blind holes where other cleaning methods have little or no effect. In addition, the sonic frequency can be variably adjusted, so that coarse cleaning through to fine cleaning is possible with this process.
Pressure flooding
Contamination with chips and oils can be found on workpieces directly after mechanical processing. In most cases, these must be removed before the next machining step. Pressure flooding is often combined with ultrasound in installations. Nozzles are arranged in the process basin in specific relation to the workpiece. Optimal mechanical cleaning effect can be achieved by using ultrasound and pressure flooding alternately. At the end of each cleaning process, depending on the requirements of the process and the desired results, drying and preservation can be easily integrated in our systems.
Applications#.
efficient, accurate and sustainable
Industrial rinsing and testing systems are the first choice when it comes to particularly high cleanliness requirements in combination with component testing. With their performance data, they are suitable for a wide range of tasks in many different areas of manufacturing: automotive industry, aerospace, hydraulics and pneumatics, medical technology, railroad industry and many more. Typical assemblies with these requirements are, for example, ABC piping systems, air conditioning and servo pipes, heat exchangers, coolers or other complex and sensitive piping systems. Flushing and testing equipment allows you to test pressure flow, pressure and tightness, among other things.
Structure#.
Basic plant
- Control and operation: Siemens Simatic with user-friendly Siemens touch panel
- Working chamber with quick change systems designed for your assembly
- Bath monitoring
- Cascaded tank design (to extend media service life)
- Media filtration
Options and additions
- Manual or automatic feeding
- Single, twin or multi-chamber system
- Development of the quick change adapters
- Automatic media dosing
- Configurable vapor extraction
- Separately heated single and multi-tank systems
- Filtration systems / oil separators
- Seamless storage and assignment of cleaning parameters for each module
- Connection to higher-level IT systems (e.g. OPC or customer's own systems)
Individual Consulting#.
We determine the right cleaning solution for you
Purity is measurable – In our in-house technical center, our process engineers perform extensive sample cleanings with your original components. The goal is the perfect coordination of the factors mechanics, temperature, chemistry and time. We not only determine the optimum process technology, but also develop the perfectly matched cleaning chemicals in our laboratory. Our cleaners not only meet the highest requirements for cleaning efficiency and environmental compatibility – cost-effectiveness is also an important prerequisite. Our decades of experience grow with every project we implement.
Together towards
your solution.
Get in touch now.
Every project begins with an idea or a client request. The best solutions emerge in a joint dialogue with our clients from all over the world. Contact us and take the first step towards your customised system solution in the field of industrial parts cleaning or the capture of harmful substances. We’re looking forward to hearing from you!