Single chamber spraying system.
Freely and individually configurable plant
Our single-chamber spraying systems treat a wide variety of components using the spraying process. The products to be cleaned are as individual as the plant itself. Z. Single-chamber spraying systems are used, for example, in the maintenance sector, where no parts spectrum can be defined. The system is freely configurable. Depending on the part spectrum, the component is set in horizontal rotation, or movable nozzle registers are installed. Furthermore, different media can be used consecutively under a wide range of parameters. Component drying is also possible. Thus, the system is freely and individually scalable for the respective applications.
Your advantages#.
At a glance
- A wide variety of cleaning materials can be cleaned with high cleanliness requirements
- Freely scalable parameters: Size, temperature, pressure, times and processes
- Seamless integration into existing processes through optional automated loading and unloading
- Compressed design, a perfect fit for your production
- Minimization of carryover and bath service life extension through zone separation
- High economic efficiency due to low running costs and long service life
- Sustainable and cost-optimized through customized media preparation
Ecological and economical in all dimensions
- Sustainable and cost-optimized through customized media preparation
- Ecological water purification plant with low recycling costs - no use of solvents
- Reduced water consumption due to cascaded cleaning tanks
- Minimum carryover due to zone separation
- Sound and heat insulation
- Automatic dosing of the baths and monitoring of the process parameters
- Energy recirculation via heat exchanger systems
Individual is standard for us#.
The single chamber spraying unit construction kit
Single-chamber spraying systems are based on our flexible and freely scalable modular system. This consists of a large number of sophisticated components and assemblies.
Together with you, we configure and scale an individual cleaning solution, precisely tailored to the respective application.
Components - as diverse as the plant
A wide variety of components can be reliably cleaned in the single-chamber spraying system. Depending on the component, it is cleaned by spraying. This sets the component or the spray nozzles in motion – or both! For different components, different parameters can be selected specifically for the component, so that all components with high cleanliness requirements can be cleaned even if the range of components cannot be planned.
Large components, small plant
This space-saving design coupled with a high degree of flexibility in the selection of a wide variety of handling systems for loading and unloading are ideal prerequisites for optimum component cleaning in step with your production, taking into account the available space.
Quality that convinces#.
The frame and housing of our industrial parts cleaning systems are assembled by our experienced experts from high-quality stainless steel components – For maximum durability and highest availability with low maintenance. Quality “Made in Germany”.
Cleaning System#.
Single-chamber spraying systems for cleaning flexible component geometries.
Procedure#.
The correct cleaning procedure - adapted to your workpiece
In our single-chamber spraying systems, we can combine in multi-stage process steps – For the optimum cleanliness of your component.
High pressure cleaning
Did you know that stubborn component contamination or workpiece coatings can be removed using the high-pressure water process – without the addition of any chemical additives? PURIMA cleaning systems with high water pressure are not only powerful, but also environmentally friendly. With pressures of up to 4000 bar, the cleaning material is treated powerfully and in a focused manner or over a wide area on the desired contours or surfaces, completely without chemical additives. Our large-area cleaning with patented special tools and integrated suction technology opens up a wide range of application possibilities. Depending on the requirements, our high-pressure technology is used both for cleaning individual parts and in our continuous flow systems. From decontamination to deburring and decoating, many applications are possible: paints, resins, release agents, ceramic coatings and radioactivity are professionally removed using high-pressure technology
Spray cleaning
Adhering oils and greases from production processes or incrustations and dried production residues on components are typical requirements for the spray cleaning process step. The aqueous cleaning medium is sprayed at low pressure specifically onto the surface to be cleaned by means of a nozzle. This can be done from all directions. The impurities are either directly detached by the mechanical energy and flushed away or softened to be completely removed in the following cleaning step. Either the component or the nozzle is set in motion to ensure uniform impingement. If particularly high purity requirements have to be met, the spray process is suitable as the final fine cleaning stage in industrial cleaning systems. Remaining particles are thus removed 100 percent from the surface.
Applications#.
efficient, accurate and sustainable
Single-chamber spraying systems are the first choice when it comes to cleaning a flexible range of parts with high cleanliness requirements. With their performance data, they are suitable for a variety of tasks in a wide range of manufacturing sectors: automotive industry including cleaning of electric vehicle components, aerospace, hydraulics and pneumatics, electronics, optics, coating industry, medical technology, railroad industry and many more.
Structure#.
Basic plant
- Frame: mostly stainless steel
- Basin periphery: tanks made of stainless steel or plastic - depending on medium
- Transport system
- Control system: Siemens Simatic with user-friendly Siemens touch panel is our standard, but we are also happy to use any other control system for you.
Options and additions
- Process monitoring and documentation
- Cascaded tank design (to extend media service life)
- Filter systems / oil separators
- Automatic feeding
- Different conveying systems to choose from
- Automatic media dosing and monitoring
- Suction technology
- Equalizing tanks for buffering the media
- Separately heated single and multi-tank systems
- Circulating air, vacuum or infrared drying
- Energy recirculation via heat exchanger systems
- Process safety, documentation & quality control: RFID/barcode systems, connection to higher-level IT systems (e.g. OPC or customer's own systems)
Individual Consulting#.
We determine the right cleaning solution for you
Purity is measurable – In our in-house technical center, our process engineers perform extensive sample cleanings with your original components. The goal is the perfect coordination of the factors mechanics, temperature, chemistry and time. We not only determine the optimum process technology, but also develop the perfectly matched cleaning chemicals in our laboratory. Our cleaners not only meet the highest requirements for cleaning efficiency and environmental compatibility – cost-effectiveness is also an important prerequisite. Our decades of experience grow with every project we implement.
Together towards
your solution.
Get in touch now.
Every project begins with an idea or a client request. The best solutions emerge in a joint dialogue with our clients from all over the world. Contact us and take the first step towards your customised system solution in the field of industrial parts cleaning or the capture of harmful substances. We’re looking forward to hearing from you!